Monthly Archives: July 2015

Servus Intralogistics

Logistics are an important concern for the in-house operations of countless organisations around the world. Due to the increased demands for both efficiency and quality, such a field has grown more targeted and exacting than ever before. Of course, addressing such challenges can be difficult in a workplace partially defined by nearly constant uptime and with very little leeway for disruption within the production environment. A particular concern is the ability to transport different items within an industrial setting safely and efficiently. This is one area that has been addressed by the innovative methods offered through Servus Intralogistics.

Production Flow Optimisation

This is an obvious concern within any production facility. While parts need to be created rapidly, the workflow itself must be automated to the point that even the most demanding of conditions can be met. Such situations are now frequently addressed with the use of robots and other autonomous vehicles. Track systems, loading devices and proprietary software must all be highly integrated into this architecture. The end result will be the capacity to manufacture a greater amount of goods without sacrificing the quality of individual components.

Modularity

Any environment needs to be flexible in terms of production demands. This is one of the reasons why Servus Intralogistics has spent a great deal of time developing a modular logistics infrastructure. In simpler terms, systems can be upgraded or downgraded as may be required. As there is little (if any) downtime associated with such adjustments, the overall capacity of the organisation will not be adversely impacted. It was often difficult to address these concerns with more traditional methodologies.

Human-Monitored Autonomy – Warehouse logistics

While many of the robots are considered to be autonomous in their nature, it is still important to note that humans will ultimately control their roles. Therefore, proactive monitoring is never sacrificed for production alone. As more cutting-edge innovations are taking place each and every year, it is likely that this level of decentralised control will become even more streamlined.

Logistics are a major concern of any company. These and other methods will help to guarantee continuous quality improvement.

 

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The Pick-by-light Warehouse System

The pick-by-light logistical system is often used in busy and fast-moving warehouse environments where efficiently picking orders from a complex system is key. Warehouse workers can accurately and quickly fulfil orders using this method, which has grown in use over the years as technological advancements have made their way into the warehouse environment.

How this System Works

Using the pick-by-light system, employees are able to fulfil orders at a much quicker rate. The way it works is by having lights above locations where items are being picked indicating not only that an order needs to be fulfilled but how many items are to be picked.

The employee would scan the product barcode, pick the items and then confirm that the order has been completed. Following on from order completion, the light would go out to confirm to the operator that the job is complete. They can then move on to other orders as indicated by any new light coming on.

With this system, operators can simultaneously pick orders by following the light indicators. Based on experience, the right picks to make can be ascertained by the operator. This system has shown to be more effective than a voice guided method, which often results in slower picking.

Why Companies Should Implement This System

One advantage of using this system is that it’s simple for those of different nationalities to learn to use, which is important as warehouses often have a mix of workers from all over the world. It also makes things easier during busier seasons when more staff need to be taken on and trained quickly.

The Use of a light system can provide various useful statistics on employee performances in real-time, helping to improve pick-rates. This can include trends in productivity and any issues that need to be addresses that are affecting the system.

Implementing the light-directed picking solution into an existing warehouse environment is straightforward, despite the significant changes to the way a system will run. Once in place, the noticeable difference in productivity will ensure this change will be worth the effort.

 

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